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Building Your Custom 3.0 V6 Intake |
I
searched hours on hours to
find an intake system designed for my 3.0V6. Not finding any made for my year, I decided
to make my own.
The first step in completing any project is to research. I have done the dirty work and
have compiled my findings here to make your life easier!
Now, you must gather all the parts needed.
First, I purchased two civic intake tubes from a local Autozone. Their website,
autozone.com may carry the product also. They only carry one civic intake tube and it is a
universal intake for certain year civics unknown to me. They come with two black silicone
boots, hoses, plugs, and screw clamps. You will use these for the installation. However,
you will also need to purchase one 3 to 3 silicone boot. I bought a blue one
from summit racing.com.
You will need three metal screw clamps at the least, and six at the most if you want your
intake EXTREMELY secure.
The
hardest part to fabricate will be the MAF sensor adaptor. If you plan on using a cone
filter like the one pictured above, you will need this adaptor. Some companies sell these,
but I opted to make my own. First, I bought a shower drain adaptor with a 3 inner
diameter. I then made a template on the bolt side of the sensor. Place the sensor square
side down and trace it on a piece of paper; also remember to trace the holes. Cut the
template out and trace it on the shower drain kit with a marker. It wont line up
perfectly so you may have to free hand a little bit. Cut the shower drain pvc with a jig
saw or other cutting blade.
You will have to remove the stock air box assembly, but also have the option of leaving
the stock air box base.
Now you must cut the two intakes to fit. Every truck may be close to the same measurements
as mine, but I suggest custom fitment and cutting. Line up the first(#1) intake and mark
it where it is 1 from the end of the alternator. Cut the intake at that mark. Next
connect the second (#2) intake using the blue silicone boot and place your assembled
filter, maf, and maf adaptor assembly where it would lie if installed. Now cut the #2
intake so that you will have room for the filter/sensor assembly.
There is only one more pvc piece you will have to make. I made a 45 degree bend using a 90
degree 3 inner diameter pvc piece and cut off the end connections.
Now comes assembly. Disconnect the battery before you begin. This will allow the computer
to reset just in time to get used to the new intake.
First connect the 45
degree pvc bend to the manifold using a black silicon boot and screw clamps. The black
silicon boot on the manifold slides right over the 45 degree pvc piece. Then the 45 degree
pvc fits snug over the first intake tube. You can use a high temp. silicone if you do not
trust your connection. Next connect the #1 and #2 intake tubes using the 3 to
3 silicone boot and screw clamps. Bolt on the Maf adaptor to the Maf, and clamp down
the cone filter before connecting it to the #2 intake. Now connect the #2 intake to the
Maf sensor assembly using a black silicone boot and clamps.
Next connect the black hose included with the kit from the passengers side valve
cover to the #2 intake. Using the plugs that came with the kit, plug the unused connection
on the #1 tube.
Everything is finished now. Crank up the engine and let her roar! Check all connections
for leaks. If you recognize a stumble or shaking in the engine that you never had before,
then you may have a loose connection. You should notice a big increase in low and mid
range power since the engine is breathing better. Keep in mind, regular maintenance of
your open element filter is necessary to maintain performance and reliability.~TRS
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