Most Rangers are
equipped with the Ford 7.5-inch rear axle with several
exceptions:
1) 1986-up
"Incomplete vehicles" also known as "Chassis
Cabs" were frequently equipped with 8.8" 28-spline axles,
the '86-88 examples are distinctive as they are the only 8.8"
Ranger rears that have no provisions for a RABS sensor.
2) 1990 & up
4.0-liter Rangers. These are ALWAYS equipped with the 8.8-inch
28-spline rear axle.
3) 1998-up 4x4
supercab Rangers regardless of powerplant are frequently equipped
with 8.8" axles
4) FX4
Rangers 99-current come equipped with an 8.8 rear and 31-spline
axles with either 4.10 or 4.56 axle ratios.
Swapping in an 8.8-inch 28-spline Ranger axle for the original
7.5-inch axle provides (according to Ford) a 35% increase in
strength. But this strength increase refers to the greater
strength of the gears and carrier bearings (Pinion bearings, axle
bearings and axle shafts are exactly the same) there is NO increase
in weight capacity If you are looking for greater strength for loads
created by severe offroad driving or towing you'll want to go to the
next step, the Explorer axle.
The rear axles on all Ford Explorers are also 8.8's, however there
are some differences... The 8.8-inch Explorer axle use
31-spline axle shaft. Increasing from a 28-spline to a
31-spline axle allegedly increases strength of the axle shaft by
34%, however I'll go by the capacity ratings of the axle assemblies
provided by the manufacturer. Ford Rates the Ranger axle at
2750lbs and the Explorer axle at 3200lbs this is a 16% increase in
strength, which admittedly may be as conservative
as the estimate of axle strength. The Important thing about
the Explorer axle assembly vis-a-vie it's strength is not the axles
that are larger at the splines but that these axles are larger in
diameter at the outer bearing journal AND the larger diameter
bearings used.
What axle do you have now?
You can identify which
axle you have by the tag attached to the inspection
cover.
Some feel better having disc brakes (I'll discuss this elsewhere:)
and if you want discs then look for a Explorer '95-01, as these are
the ones with the disks brakes. '91-94 axle assemblies are just as
strong, but have 10" drums (Which are more easily
connected to your existing hydraulic lines and Parking brake cables)

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7.5-inch
Rear Specifications
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7.5-Inch Ring Gear
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1.626" Pinion Stem
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8.8-inch
Rear Specifications
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8.8-Inch Ring Gear
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1.626" Pinion Stem
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Swapping
a Ranger 7.5-inch to a Ranger 8.8-inch is a direct
replacement. Swapping in a stronger 8.8-inch from an Explorer
requires mounting the spring perches from under to over the
axle. This should be done by a reputable welder. The '95
& newer Explorer 8.8-inch axles have disk brakes. The
master cylinders in the Rangers are not calibrated for rear disk
brakes. When converting to rear disks you should replace your
master cylinder with one from a rear disk brake Explorer.
People
have asked about the widths of axle shafts to swap shafts from one axle to
another.
The
early 1983-1992 Ranger axles are 1" shorter than the 1993-up pieces.
(Both sides) meaning that the an entire Ranger axle assembly from 1993-up is
2-inches wider than 1983-1992.
The
right side Bronco II axle shaft is 1-5/8" wider than the 1983-1992
Ranger shaft. All of this additional width is in the passenger side. The
drivers side shaft is the same length in either axle assembly.
On
ALL Ranger/bronco II's the drivers side axle shaft is longer than the
passenger side.
There
is no difference between 7.5 & 8.8 axle shaft lengths provided you stay
in the same year window.
As a note, if you go to a salvage yard, you'll find many left-side shafts
removed from 1983-1992 Rangers and Bronco II's. These axle shafts are the
same length as the axle shafts in the "Fox" (1979-1993) Mustangs
EXCEPT that Ranger/bronco II shafts are five-lug and Mustangs are four lug.
Ranger/Bronco II shafts are frequently "pillaged" for use in
converting a Mustang to five-lug wheels.
The 7.5-inch and 8.8-inch axles retain the axles using C-Clips. A broken C-Clip axle will slide out of the axle tube. C-Clip eliminators are available which hold the axle in the axle tube.
Serious
Off-Roaders should consider installing an Axle Girdle. They Replace the existing inspection cover and provide support to the differential bearing caps. They also increase the fluid capacity.
Ford Part# M-4033-G (8.8-inch)
Ford Part# M-4033-J (7.5-inch)
Jegs Part# 6-9-101-8.8 (8.8-inch)
Rear axle codes can be found on the Safety Standard Certification label attached to the left drivers side door lock post. The code appears as a number or letter/number combination in the 'Axle' column of the label. The axle can also be identified by the tag on the axle differential cover bolt. See the diagram above to learn how to read the tag.
Axle codes for Ranger, Bronco II, Explorer
and Aerostar (included because 4.10 gears and limited slips are more
common than you'd expect)
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Aerostar
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Code
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Description
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Capacity
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Ratio
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22
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open 7.5"
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2950
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4.10
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23
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open 7.5"
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2950
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3.45
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24
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open 7.5"
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2950
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3.73
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25
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open 8.8"
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2950
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3.27
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29
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open 8.8"
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2950
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3.55
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B2
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L/S 7.5"
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2950
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4.10
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B4
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L/S 7.5"
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2950
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3.73
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B5
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L/S 8.8"
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2950
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3.55
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B9
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L/S 8.8"
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2950
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3.55
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(Note: Aerostars with axle codes starting with "1" are
Spicer/Dana 30 axles with Aluminum housings)
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Bronco
II
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Code
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Description
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Capacity
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Ratio
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42
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open 7.5"
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2640
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3.45
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44
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open 7.5"
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2640
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3.73
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47
|
open 7.5"
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2640
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4.10
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D2
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L/S 7.5"
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2640
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3.45
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D4
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L/S 7.5"
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2640
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3.73
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D7
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L/S 7.5"
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2640
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4.10
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Ranger
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Code
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Description
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Capacity
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Ratio
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72
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open 6-7/8"
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2200
|
3.08
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74
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open 6-7/8"
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2200
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3.45
|
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82
|
open 7.5"
|
2750
|
3.08
|
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84
|
open 7.5"
|
2750
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3.45
|
|
86
|
open 7.5"
|
2750
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3.73
|
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87
|
open 7.5"
|
2750
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4.10
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91
|
open 8.8"
|
2750
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3.27
|
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92
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open 8.8"
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2750
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3.08
|
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95
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open 8.8"
|
2750
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3.55
|
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96
|
open 8.8"
|
2750
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3.73
|
|
97
|
open 8.8"
|
2750
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4.10
|
|
98
|
open 8.8"
|
2750
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4.56
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F4
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L/S 7.5"
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2750
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3.45
|
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F6
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L/S 7.5"
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2750
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3.73
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F7
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L/S 7.5"
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2750
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4.10
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R5
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L/S 8.8"
|
2750
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3.55
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R6
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L/S 8.8"
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2750
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3.73
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R7
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L/S 8.8"
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2750
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4.10
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R8
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L/S 8.8"
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2750
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4.56
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(Note 4.56 geared axles '99-up are 31-spline)
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Explorer
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Code
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Description
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Capacity
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Ratio
|
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41
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Open 8.8"
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3200
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3.27
|
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43
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Open
8.8"
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3200
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3.08
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44
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Open 8.8"
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3200
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3.73
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45
|
Open 8.8"
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3200
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3.55
|
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D1
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L/S
8.8"
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3200
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3.27
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D2
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L/S
8.8"
|
3200
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4.10
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D4
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L/S
8.8"
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3200
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3.73
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D5
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L/S
8.8"
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3200
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3.73
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L - Limited Slip Differential
C - Conventional Differential
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Code
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Ratio
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85
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3.55C
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89 (1992-1998)
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4.10C
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89 (1999-2001)
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4.56C
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F5
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3.55L
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K6
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4.10L
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A
trucks off-road performance can be greatly enhanced using a locker.
There are different ways that you can lock the rear end.
(1) An air locker
(Expensive) solidly locks the rear end together using a small air-compressor
attached to a locker in the differential.
(2)
A spool (Not Recommended)
solidly locks the rear axles but should only be used for off-road
competition since it doesn't let the axles turn at different speeds while
cornering.
(3) A Lincoln Locker (Same as spool) is simply welding the spider
gears in the differential together.
(4) A Detroit locker replaces the whole
carrier and unlocks when turning.
(5) A Lock-Right is the most popular
because it replaces the existing spider gears, unlocks while turning, is
affordable, and doesn't require setting up the ring and pinion like a
Detroit Locker would.
An Axle Truss should
be considered to protect your Axle from bending during serious off-road use,
particularly if you like doing something silly like "Jumping" your
truck. Desert racers in particular should have one of these because getting
airborn is "normal use" for them. For most people the
additional strength added by a truss is cheap insurance against damaging an
expensive axle A slight bend in an axle tube will quickly wear out the axles
shafts and bearings may damage the differential itself as well as cause
distinctive wear to your expensive offroad tires. And of course serious
bending of the housing can cause the axle to break the axle leaving you
stuck and in possession of a hefty towing bill.
The only downside to
an axle truss is that it will reduce clearance between the ground and the
axle, but the clearance reduction is well worth the protection from bending
an expensive axle assembly.
The only commercially made axle truss for Rangers and Bronco2's that I am
aware of is made by James Duff and can be seen in their online catalog.
Gear
Ratios:
If
your considering a change in your gear ratio you should use the 'Off-Road
Calculators' on the main page of this website.
If
you really want a 9-inch rear axle you can swap in one from a late 1970's
Lincoln Towncar which has a width of 57-inches. The spring pads will have to
be relocated to the top of the axle and the driveshaft will need modified to
accept the larger U-Joint. Currie Enterprises (714-528-6957) will custom
make a Ford 9-inch to your specifications.
History:
Ford began using the 8.8" axle in Rangers circa 1986 on "incomplete vehicles" aka "chassis
cabs" (as mentioned above), but the 8.8" axles only became common
in Rangers with the introduction of the 4.0L V6 in mid-1990. It began
appearing in Explorers (and Mazda's Navajo twin) in 1991. It has also been
used in 4.0L Aerostars (2wd ONLY, the 4.0 AWD Aerostars, strangely, are
equipped with the 7.5" axle), From mid'84-up F-150 (Except for 5.4liter
"Lightning's and Some 4x4 Supercabs which are equipped with the
heavier-duty 9.75" rear axle) '84-1/2 on Full-size Broncos, and E-150
Econoline vans.
The 8.8 is also used in other Ford products such as Mustangs, Thunderbirds
("solid axle" '87-88 with 2.3 turbo engine and 5.0
"Sport" models), Crown Victorias and their equivalent Mercury and
Lincoln products. However, because of their different suspensions, they make
undesirable choices for swapping into a Ranger (unless you're looking to
also swap to a four-link rear suspension for airbags and such).
An IRS version also appeared in the '89-97 Thunderbird, Mercury
Cougar, (Though there is also a 7.5" IRS in some V6 cars), the Lincoln
Mark VIII and finally
a very similar IRS suspension was adapted for the Mustang Cobra.
A wide range of gear ratios is available, from 3.08's up to 5.13's. An
equally wide array of differentials is also available from open carriers to
limited slips to lockers and spools.
8.8" axles can have either 28-spline or 31-spline axles.
All car applications use 28-spline axles, all truck applications use
31-spline
axle shafts EXCEPT Rangers, which use 28-spline axles, however even
Exceptions have Exceptions, FX4 Rangers 99-current with 4.10 or 4.56 axle
ratios are built with 31-spline axles.
Gear sets are interchangeable between axles, regardless of the spline count.
Differentials, however, are not.
What Comes With What?
For swapping into a Ranger, a 4.0L Ranger donor
is the best choice, as it is in most cases a bolt-in affair. Explorers and
others will work, check the notes below for specifics. Pre-1990 Rangers will
need minor driveshaft modifications, or the driveshaft from the donor, as
the driveshaft flange on pre-90's is smaller. All axles listed below have a
5 on 4.5 bolt circle.
|
8.8 Users:
|
|
Models
|
Years
|
Notes
|
|
Ranger 4.0
|
1990-1992
|
Width is same as other pre-93 axles,
28 spline
3.08 (4x2), 3.55, 3.73 and 4.10 (4x4) factory ratios
Either limited slip or open differential
10" drum brakes
|
|
Ranger 4.0
B4000
|
1993+
1994+
|
Width is same as other 93+ axles
(1.5" wider than pre 93), 28 spline
Ratios and differential options as noted above
|
|
Ranger FX4
|
2002+
|
Width is same as other 93+ axles, 31
spline
4.10's and Torsen limited slip from factory
|
|
Explorer
Navajo
|
1990-1994
|
Width is 1.5" wider than 93+
Ranger, 3" wider than pre-93, 31 spline
Spring perches must be fabricated and welded on top
Stock spring perches can be used to lower the truck (like a flip
kit)
Shock mounts must be fabricated and welded on
Very common to find ltd. Slip, usually 3.73 or 4.10 (4x4) gears
|
|
Explorer
Mountaineer
|
1995-2001
|
Same as above, also has rear discs
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View Exploded Axle Diagram

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