Owned
By Ted Harmon
Whenever
we publish an issue of our on-line magazine we always include a feature
vehicle. Sometimes we get a story submitted. Sometimes we
see something that we keep in mind for future issues, and sometimes we
stumble across something we really like. In order to come up with
a feature for this issue I started looking at the past Truck Of The
Month winners. I really wanted to find something different.
I'm tired of seeing the same old stuff. Even with the solid axle
swaps (SAS) it would be nice to see something different. I'm tired
of seeing the same old D44 front axle and radius arms with a 9-inch rear
and leaf spring suspension.
After some looking I came across Ted Harmon's (redneckwelder01) 1988
Bronco II that he named 'Insanity'. Ted bought the Bronco II in
1995 for $300.00 to use as a mud truck. He cut the fenders to fit
33's and wheeled the truck for 7-years. A few of his friends got
involved in rockcrawling in 2002 and invited him on a trip to Tellico.
Ted quickly found out that there was a big difference between mud and
rockcrawling. His first problem was the lack of articulation and
power. On that first trip to Tellico Ted backed in to a tree
destroying the rear hatch. After returning home he cut off the
back half of the top with a gas powered concrete saw. He also
added a 3-inch body lift and 4.10 gears. A friend at a local body
shop offered to paint the Bronco II for free. When Ted went to
pick it up he found that the Bronco II had been painted pink and
lavender. It was meant to be a joke, but Ted got him back by
driving it that way for the next 4-years. In 2005 Ted ripped a
hole in the gas tank and decided to replace it with a 33 gallon fuel
cell in the 'bed' of the Bronco II.
In 2006 he destroyed the front ring gear and snapped a rear axle.
It was then that project 'Insanity' began. Bitten by the
rockcrawling bug, Ted started gather parts to turn the Bronco II in to
the insane creation pictured at the top of this page. Ted got a
302, C4 automatic transmission and Dana 20 transfer case from a '76
early Bronco. The 302 sits on custom mounts made to mount the
motor up in the frame so that only the transfer case is exposed.
The transmission shifts using a B&M Z-Gate shifter. A Dana 44
from a '78 Bronco and a Ford 9-Inch from a '77 F250 were all gathered
up. Ted went through the axles with new bearings and seals and
installed 5.13 gears. The front axle has a locker and the rear has
a mini spool. The rear 9-inch also received a disc brake
conversion.
The front suspension uses '77 F250 radius arms that were extended to
50-inches. At first he used 6-inch lift coils for an early Bronco.
Ted didn't like the setup and replaced the coils with Fox 2.0 Air Shox
(Nitrogen filled). The front Trac-Bar is from a Jeep TJ. The
rear suspension is a 4-link wishbone setup with 56-inch lower bars and
40-inch uppers. The upper bar is a basic Y style, one point
on top of the pumpkin , and two points on a crossmember on the frame.
Ted did some tire trading and scored a set of
17/40x15LT GroundHawgs.
The Bronco II's doors were cut down and capped off with 4-inch exhaust
pipe cut in half. The tops of the rear tubs were enclosed to
create storage compartments. The Interior sports a 12-point Jegs
cage, racing buckets and Simpson 5-point harnesses. Tunes are provided
by a Jenson double DIN Marine stereo w/ removable face, CD,
cassette, a 6-disc changer and a remote that works both. Two West
Marine 100w 5-1/4" sealed round speakers and two Sony 5-1/4"
60w speakers ( not water proof ).
We look forward to seeing more photos of Insanity on the rocks in
Tellico. Ted's got a nice rig and claims to only have $4,500
invested in the truck including it's initial purchase price.
Insanity should inspire others that they can build a capable trail/rockcrawling
rig on a wallet friendly budget. Rigs like this are what can come
from trading parts and shopping using resources such as Ebay.
Here's
some photos:
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Testing the new
suspension on a RTI ramp |
RTI ramp |
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Suspension flexing
from RTI ramp |
Flexing on a rock |
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Rear stinger and
cage |
Rear stinger and
cage |
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Jegs 12-Point Cage |
Cage with gusset.
Notice the seat supports. |
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Left rear Fox Shox |
View of links in
rear suspension and right rear Fox Shox |
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Left rear upper Fox
Shox mount |
Right rear upper Fox
Shox mount |
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half doors with
4-inch exhaust tubing over them (Inner) |
half doors with
4-inch exhaust tubing over them (Outer) |
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302 Cubic Inches of
American V-8 |
Holley Pro-Jection
purchased off Ebay |
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Dana 20 Transfer
Case |
Radiator |
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Steering Rams |
Power steering box
plumbed for Hydro Assist |
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Transmission cooler |
Transmission cooler
- Mounted at the rear of the truck |
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Loaded on the
trailer - ready to go play! |
Got flex? |
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Yep.....pink and
lavender......... |
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