• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Welding a frame?


Joined
Aug 10, 2011
Messages
159
Reaction score
3
Points
18
Location
MA.
Vehicle Year
1994
Make / Model
Ford
Engine Size
4.0
Transmission
Automatic
Is there different laws per state?
Is this a no,no matter what state.
I'm getting mixed answers on this. Makes no sense that a business in my home state would make frame repair sections for behind the rear wheels that you can't weld on,only bolt.:dunno:

Any info on this would be great.
TIA
 


doorgunner

Lab Rat for V.A. hospital
U.S. Military - Veteran
V8 Engine Swap
MTOTM Winner
2009 Truck of The Year
TRS Banner 2010-2011
TRS Banner 2012-2015
Joined
Oct 22, 2008
Messages
12,784
Reaction score
516
Points
113
Location
New Orleans (8' below sea level & sinking)
Vehicle Year
1934/1989
Make / Model
Ford Ranger
Engine Type
V8
Engine Size
350+1
Transmission
Automatic
2WD / 4WD
2WD
Total Lift
N/A
Total Drop
3/4
Tire Size
23570R15
My credo
JESUS Loves Ya!
I'm not sure about state laws....but an 18 wheeler near here did "break in half".....good thing he was only doing about 30mph.....

Seems as though he wanted to "upgrade his cab to a sleeper".....but the welding guy just butted the extra frame together and welded it with no overlapping or braces......

The truck did really good.......for a couple weeks.....I was told by a friend that even the 10 running board supports that I welded to the frame was a NO-NO....
 
Joined
Aug 10, 2011
Messages
159
Reaction score
3
Points
18
Location
MA.
Vehicle Year
1994
Make / Model
Ford
Engine Size
4.0
Transmission
Automatic
I did a bunch of searching on the web and it appears to be ok to do it.
But,is it wise to do it yourself or have a pro do it?
I've been doing welding for over 20 years now,on the job(machine building).

From what I understand,vertical welds are not good on a frame and support plates help a lot.With angles ends.

My issue lies back behind the rear shackles. So it's really not a big structual issue.
Just a couple small rot holes I would like to repair. Grind out till I get good steel.
 

70roadrunner

New Member
Joined
Feb 27, 2012
Messages
288
Reaction score
8
Points
0
Location
sedro-woolley, Wa
Vehicle Year
1984
1970
194
Make / Model
ford
plymouth
Engine Size
2.8
Transmission
Manual
I don't know of any laws that prohibit welding on a frame. I do know that a lot of shops wont do it due to liability. same with the bolt on frame repair kits. angled welds and plug welds are the way to go. and stay 1/4" away from the radius at the top and bottom if possible. gussets/plates are a good idea too. im sure it will be stronger than new when you are finished
 

lil_Blue_Ford

Well-Known Member
TRS Forum Moderator
Supporting Member
V8 Engine Swap
TRS 20th Anniversary
TRS Event Participant
Joined
Aug 6, 2007
Messages
8,317
Reaction score
6,125
Points
113
Location
Butler, PA, USSA
Vehicle Year
95
Make / Model
Ford
Engine Size
4.9L
Transmission
Manual
Do a search on here, this sort of thing has come up a number of times. I don't know about state laws, but there has been some really good info posted on how to properly repair a frame.

Most frames can be welded and repaired, the only frames that cannot without specialized processes are the spring steel frames.
 

holyford86

Some guy with a problem
Supporting Member
Article Contributor
RBV's on Boost
GMRS Radio License
Joined
Aug 6, 2007
Messages
2,213
Reaction score
610
Points
113
Age
37
Location
Plattsburgh, NY
Vehicle Year
many
Make / Model
Ford
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Total Lift
7
Tire Size
33x12.50R15
when looking at frames from a safety standpoint when doing an inspection I use my discretion as to what I consider a safe and quality repair. If the welds are sound and penetrate well and the reengineering looks good then i'll give it a good bill of health. If you scabbed some 20 gauge sheet metal on the side and tried to hide it with filler, undercoating, or mud, or if the weld quality is horrendous I'm not going to let it go.
 

Ranger-rick

New Member
U.S. Military - Veteran
Joined
Jul 7, 2013
Messages
88
Reaction score
1
Points
0
Vehicle Year
1994
Make / Model
Ford
Engine Size
4.0
Transmission
Manual
Had a buddy who welded his chevy that broke in half at the center of the frame under the cab on both sides and he used bracing and didn't just butt the frame back together. It is still holding together too.

I would say as long as you make sure you have good support pieces and dont just butt weld it that you'll be fine. Just know that adding addition plates and welds into the steel will have negatives effects on the frame in the event of a crash, since it will no longer have the same bend and breaking points it did from the factory to absorb impact.
 

Redneckryder

New Member
Joined
Oct 10, 2007
Messages
657
Reaction score
9
Points
0
Age
42
Location
Lowell, MI
Vehicle Year
2005
Make / Model
Ford
Engine Size
4.0
Transmission
Manual
Semi's are different. Advanced metallurgy comes into play there, with heat treating and such. On your ranger, it should be fine....
 
Joined
Aug 10, 2011
Messages
159
Reaction score
3
Points
18
Location
MA.
Vehicle Year
1994
Make / Model
Ford
Engine Size
4.0
Transmission
Automatic
Thanks for all the great info,guys.
 

a31ford

Electronics GURU
Supporting Member
Article Contributor
Joined
Apr 15, 2012
Messages
571
Reaction score
26
Points
28
Location
Brandon, Manitoba
Vehicle Year
1988
Make / Model
Ford
Engine Size
2.9
Transmission
Manual
I'll Chime in here... (Budge-in even :)

I have information (though for big trucks) would still apply to smaller 1/2 & 1/4 ton stuff..

If you want I can post the photo's of the sheets here if you are interested.

Greg

WTH, I'll post the info anyhow.

















There you go !

G.
 
Last edited:

adsm08

Senior Master Grease Monkey
Supporting Member
Article Contributor
Ford Technician
TRS 20th Anniversary
Joined
Sep 20, 2009
Messages
34,623
Reaction score
3,613
Points
113
Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
I don't know about most places. I do know that in PA it is legal and allowable to repair a rust perforation in a vehicle frame by removing the rusted section and welding a bracing plate over the hole. You must however have the work done by a certified welder and are then supposed to keep the invoice with the vehicle for state safety inspection.

My shop has one customer's Jeep that we inspect every year with a welded repair. I know he doesn't keep the papers with him like he is supposed to, but we don't question it because I sent it out to be repaired and I know it was done by a certified guy at the body shop up the street.
 

alwaysFlOoReD

Forum Staff Member
TRS Forum Moderator
TRS Banner 2012-2015
TRS 20th Anniversary
Joined
Apr 13, 2009
Messages
13,941
Reaction score
5,086
Points
113
Location
Calgary, Canada
Vehicle Year
'91, '80, '06
Make / Model
Ford, GMC,Dodge
Engine Size
4.0,4.0,5.7
Transmission
Manual
2WD / 4WD
4WD

Mark_88

Well-Known Member
Joined
Aug 11, 2007
Messages
18,554
Reaction score
240
Points
63
Age
68
Location
Ontario, Canada
Vehicle Year
2007
Make / Model
Dordge
Engine Size
3.3 Fuel Injected
Transmission
Automatic
My credo
Love Thy Neighbor
I'll Chime in here... (Budge-in even :)

I have information (though for big trucks) would still apply to smaller 1/2 & 1/4 ton stuff..

If you want I can post the photo's of the sheets here if you are interested.

Greg

WTH, I'll post the info anyhow.

[/IMG]

There you go !

G.
Thanks for posting
This was what I remembered and was looking for...sorry Greg, didn't remember who posted this...it would be nice if we had a sticky about this because I've seen more posts on this...and with time we are going to see quite a bit more...

And, of course, proper warnings where appropriate...like NO DUCT TAPE...
 

a31ford

Electronics GURU
Supporting Member
Article Contributor
Joined
Apr 15, 2012
Messages
571
Reaction score
26
Points
28
Location
Brandon, Manitoba
Vehicle Year
1988
Make / Model
Ford
Engine Size
2.9
Transmission
Manual
Mark, NP, and YW

Greg
 

Sponsored Ad


Sponsored Ad

Staff online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top