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Ford 9-Inch Axles |
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Ford used
the axle from around the 1957 model year right up until the early 1980’s
in cars and trucks. It was not the only axle used, but was by far one of
the best. Variations
by Ford exist in the size of the outer axle bearings in the housings and
carriers both, as well as with the spline count on the axle shafts.
Generally most cars received the small axle bearings and 28-spline axle
shafts. Exceptions to this were the ultra Hi performance Boss 302’s,
Boss 429’s, 427’s, 428 CJ/SCJ and the 429 cars which received the
31-spline carriers and axle shafts. These used what is referred to as a
N-case. Some of the heavier cars like the Galaxies also received the
larger wheel bearing housings. "N
CASE" The case
of course most desirable is the N case, first used on the 427 Galaxies
around 64-65 I believe.They are most often found behind the later 428CJ
and 429CJ cars.From what I have seen don't expect to find them in 390 or
289 Hipo cars.The N cases went with 31 spline centers and are for rugged
duty.And believe it or not, they were also used in some FE equipped Ford
1/2 ton 4X4 pickups! The
trucks varied more, early half ton trucks got the 28-spline axles and
carriers, while sometime in the early 70's the switch was made to mostly
31-spline axles and carriers for most trucks. Most of the later trucks
also received the larger axle bearings housings. One exception to this was
the Bronco’s from 1966 to 1977, they stayed with the 28-spline units. A
small bearing housing can be differentiated from a large bearing housing
by the size of the nuts and thread used to retain the brake backing plates
to the housing, the small bearing housings use 9/16" socket size nuts
with 3/8" fine thread, while the larger bearing use 11/16"
socket size and 7/16" fine thread. Gross Vehicle Weight ( GVW ) would
determine which axle housing many cars and trucks received. Because
many half ton trucks continued to utilize the 9-inch (both 2 wheel & 4
wheel drives) right up until about 1982, these housings are by far the
most abundant. Since the "Limited slip" or Locking rear end
(often referred to as a "POSI") came to be a popular option and
more plentiful starting in the early 1970's, many of the units found today
at car swap meets and shows are the units pulled from trucks with the
31-spline carriers and "Traction Loc" style posi unit. The
actual car posi units, which were primarily 28-spline carriers, can be
much more difficult to locate. This is because the supply is limited to
the few cars and early Broncos (and some early trucks) which received
them. When it comes down to actual shafts as well, since the truck lug
pattern in most cases differed from the car, and due to the bearing size
differences, 28-spline car axle shafts are much more abundant than the
31-spline car shafts. Generally, aftermarket shafts have to be purchased
if one wants to use a 31-spline truck carrier in a car. The most
common carrier housing found is the C7AW-E. It is the one most commonly
found in the trucks up to around 1982. It's uncertain if this “E”
version of the case came into use in 1967 or in subsequent years, but it
is by far the most abundant case being used in both full size Ford cars
and trucks throughout the 1970’s. It has been said that it has a higher
nickel content and better casting than the earlier single ribbed cases it
replaced, and that is why it remained in use for so long. The
"N Case" was no longer needed for passenger car/truck
applications due to the demise of most performance engine options in the
70's. Axle
housings also evolved over the years: The
earlier housings used in cars from 1957 to mid 1960’s tended to be the
weakest and had abrupt ending but welded carrier centers to tubes and a
smooth backside. Later
housings appeared in either 1966 or 1967 with the familiar "Hump"
in the backside middle and stronger tubes. The later
truck housings received even beefier center carrier housings and tubes,
and this style of center carrier housing is best suited for drag cars or
narrowed rear ends due to the added strength in the middle. Most of
the early housings are ok for the average street performance cars. The
popular early swap being the 1957-1959 Ford for the 1965/1966 Mustang. Mustangs
and Fairlane axle housings are often grouped together because they are the
same width, but the distance between spring perches is different between
Mustangs and Fairlanes. Spring perches must be cut and re-welded in order
for the swap to be performed. The "rough"
widths I keep in mind for Mustangs are the following: 52"
for 1965-1966 (the same width as 1964-1965 Falcons and 1962-1965 Fairlanes
- as in the Mustang line, most however never received a factory 9-inch). 54"
for 1967-1970 (same as 1966-1969 Fairlane, Torino, Comet & Cyclone non
station wagons-cars with 351 and up engines received 9-inch units - as did
some 302 4V cars with optional gear ratios). 56"
for the 1971-1973 Mustangs - cars with 351 engines and up receiving the 9-inch
housings. Keep in
mind as mentioned, the Fairlane spring perch distances were not the same
as the Mustang. All the Galaxies I have seen from throughout the 1960’s
used the 9-inch rear, regardless of engine size.
Axle Widths:
Where To Find:
Ford F-150 9-Inch Axles: The Ford 9-inch can be found under 1974-1986 F-150s and 1978-1986 Broncos. It features the legendary Ford 9-inch ring and pinion strength, 5-on-5.5 lug pattern (same as older Jeep), a 65-inch width at the wheel mounting surfaces, large-bearing semi-floating axles, and many can be found with hefty 31-spline axleshafts. Another bonus is that the axleshafts are of equal length, so you’ll only need to carry one spare should you choose to.
Type Of 9-Inch Housings:
How To Recognize 9-Inch Housing Centers:
Types of 9" Axles:
More Facts:
You can easily tell this is a 9-inch from the hump in the rear and (2) dimples. Also note there isn't a cover on the rear like most axles. You can tell this is a 9-inch from the removable carrier on the front. Resources: http://kevinstang.com/Ninecase.htm
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