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96 Ranger Dana 35 NO GEAR LUBE :(


RangerRough

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Edgewood Texas
Vehicle Year
1996
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
245 CID
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
6.5"
Tire Size
35" KM3
i completely rebuilt my front steering and suspension, drained my gear oil and replaced axle seals and bearings, etc. Finished up replacing pretty much everything and began to bleed my brakes with anticipation to drive my truck to get aligned and test her out. I FORGOT TO REFILL MY GEAR OIL......... OUCH! was driving it dry for awhile :( Decided to drive through my mudhole in my back yard and try to get it stuck, well it got stuck and i had to get out and lock in the hubs. when i put the truck into 4wd low, i noticed it was making a lot of noise, i managed to crawl out with ease but the sound was very discomforting to hear from the front differential. I popped it out of 4wd low and drove it to the garage and the noise went away, so i knew it was the dana 35. then i realized i never refilled the gear oil. i put the recommended gear oil in and drove it around in 4wd low and high, the sound was drastically reduced but still present. what damage y'all think i caused to the dana 35? did i fry the bearings inside or is the damage going to be more severe? should i just rebuild the entire dana 35 with a locker? any recommendations for a locker for my 96 ranger dana 35 ttb? Any and all knowledge shared here will be greatly appreciated :)
 


Uncle Gump

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Technically... with hubs unlocked and transfer case in 2 wheel high... rotation of the front differential should be minimal.
 

RangerRough

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4.0 V6
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245 CID
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2WD / 4WD
4WD
Total Lift
6.5"
Tire Size
35" KM3
Technically... with hubs unlocked and transfer case in 2 wheel high... rotation of the front differential should be minimal.
yes, i know this already, what does this have to do with anything? Am I missing something
 

Uncle Gump

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Lead follow or get out of my way
Yeah... I just fell off the turnip truck yesterday... and I have no idea where I'm at.
 

RangerRough

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4.0 V6
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245 CID
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
6.5"
Tire Size
35" KM3

Uncle Gump

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4WD
My credo
Lead follow or get out of my way
We got off on the wrong foot.

I was simply stating that wear would be minimal because none of those parts should have been moving anyway.
 

RangerRough

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Location
Edgewood Texas
Vehicle Year
1996
Make / Model
Ford
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4.0 V6
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245 CID
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
6.5"
Tire Size
35" KM3
We got off on the wrong foot.

I was simply stating that wear would be minimal because none of those parts should have been moving anyway.
ohhhh like me driving around town for a few weeks would not have caused a lot of damage? yeah iono, i think just using the 4wd for that short period of time, maybe 30 yards of mud worth, may have caused the damage im hearing. I never worked on a front differential before or had any issues with my 4wd trucks front diffs either.
 

RangerRough

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GMRS Radio License
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Messages
49
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Age
36
Location
Edgewood Texas
Vehicle Year
1996
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
245 CID
Transmission
Automatic
2WD / 4WD
4WD
Total Lift
6.5"
Tire Size
35" KM3
I found this, but would that fix the grinding/whining sounds? or did I damage the ring gears or other internals?
 

StephenF

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1985
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Ford Ranger XLT
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Manual
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4WD
Total Lift
4
Tire Size
235-75-15
A little late here, but did you figure out the issue? That kit would fix a bearing issue, but not if it is a gear issue. Only way to know is to open it up.
 

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