• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Truck makes a clunk! Need help!


BuckskinRanger

New Member
Joined
Oct 23, 2012
Messages
52
Reaction score
1
Points
0
Location
Alberta, Canada
Vehicle Year
2002 / 2003
Make / Model
Ford
Engine Size
3.0l / 4.0l
Transmission
Manual
Hey everyone, ok so from the top, my truck started making a big loud clunk when I turned right, then it does it when I turn left. It feels like it's my rear end or my drive train. Now it does it all the time, turning, slow strait after a turn, fast after a turn. It's not a constant clunk just one big pop and done till it happens again on the next corner.

Truck is an 2003 fx4 level 2 manual trans, manual t case, torsion locked rear end. 230k km on everything, all stock.

The sound started a month after I installed my spare tire since. My front driver had a slow slow leak. But it started that odd clunk, I thought it was something wrong with my rear end popping instead of dragging a tire. I greased my slip yoke as well hoping that would help after I read that a few times. Last week I aired up my tires and that's when I noticed, my spare is a 265/70/16 and all my tires are 265/75/16. My tire guy must have messed up when I ordered my rims and that one tire for a spare.

So now with that brought to my attention I looked into how the manual t cases operate and seems that even when in 2 wd my t case still spins my front drive and my rear drive at the same speed ( acts like a limited slip when not in 4 wd ) I may be wrong but that's why I'm asking. Makes sense why it started happening when I turning because one tire is spinning slower then the other, but with one smaller they'd both turn fast turning left, and really fast to normal slow when turning right.

I put my other tire back on, but sounds the exact same, seems like the damage is already done. What should I do from here, tomorrow night I'm going to drain the fluid and see if there are metal chunks or see if my plug has anything stuck to it.

My ranger friend has a local ranger junkyard and he has a 03 or 02 manual t case for a great deal for me. 550 used and a lot lower than that for me he said, be a direct swap. So it's that or I pay to get this one rebuilt.

Any ideas if what it may be other then the t case. I feel my driveline kinda skip when it clunks, rear axle still drags a tire like normal. The clunk comes from behind me, it's not a ball joint or a bearing noise.

Thanks for the help.
 

Sponsored Ad


Sponsored Ad

Staff online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Mudtruggy
May Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top