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replacing a 96 transfer case


kirakitty

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Oct 3, 2007
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Age
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Location
Holbrook ,NY
Vehicle Year
1996
Make / Model
MAZDA
Engine Size
4.0l
Transmission
Automatic
Happy New Year all !!

1996 B4000 4.0L auto 4x4 ext 152k miles

My transfer case (1354 electronic f57a-aa)) has been pooping its pants for the last 5 years, I only do about 3k miles a year with it so it wasn't to much of an issue. I bought it with 135K and it has 152K now. i can hear the chain slapping around and the Shift motor crapped out. Well to my Joy, I found a case at my local junk yard from a 1996 B4000 with 34K on it before a tree crushed the cab. I have never replaced a T-case before. Is there a thread with a step by step (I cant seem to find one). And maybe a recomendation for preventative maintanace while I am under there. ex... Universals, gasket, tranny filter. also any special tools required.

Thanks

I have already removed the 2 piece shaft and replaced it with a 1 piece aluminum I scored on Ebay
 


adsm08

Senior Master Grease Monkey
Supporting Member
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Ford Technician
TRS 20th Anniversary
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Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
It's stupid easy man.

Take the drive shafts off the case, unplug the shift motor, pop the 5 bolts out of the case to trans connection, and take it off. I like to have a jack or something under it while I back it off.

I usually run a bead of black or blue RTV around the joint at the transmission/transfer case in place of a gasket.
 

kirakitty

New Member
Joined
Oct 3, 2007
Messages
13
Reaction score
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Age
61
Location
Holbrook ,NY
Vehicle Year
1996
Make / Model
MAZDA
Engine Size
4.0l
Transmission
Automatic
I can handle stupid easy.
Thanks for confirming
 

adsm08

Senior Master Grease Monkey
Supporting Member
Article Contributor
Ford Technician
TRS 20th Anniversary
Joined
Sep 20, 2009
Messages
34,623
Reaction score
3,614
Points
113
Location
Dillsburg PA
Vehicle Year
1987
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0
Transmission
Manual
2WD / 4WD
4WD
Tire Size
31X10.50X15
Worst part is actually reaching/breaking free the top two bolts.
 

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